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Thread: Lewma's Gen3 Coupe Almost Built Thread

  1. #1
    Senior Member lewma's Avatar
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    Lewma's Gen3 Coupe Almost Built Thread

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    Should have done this a long time ago.

    https://photos.app.goo.gl/3ZyXcduhUmDeDQZD8

    That's my ongoing pic album that is documenting my build. No words, just pics. Hopefully the pics can provide help to other builders.

    -Gen3 Coupe
    -Blueprint GM427LS + T56
    -IRS, AC, Power Steering


    mark
    Build 1: Mk4 Complete Kit #9312 Ordered 1/27/18, Delivered 3/24/18, CA SB100 Registered 9/11/19 - Gen 2 Coyote TKO600, IRS, Power Steering, Wilwood Brakes, 17" Halibrand.
    Build 2: Gen3 Coupe Complete Kit #309 Ordered 1/25/21, Delivered 6/9/21 - BluePrint GM 427 LS T56, IRS, AC, Power Steering. Album Here

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  3. #2
    Senior Member JimStone's Avatar
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    This is great, thank you! That's the Blueprint engine/trans combo I am interested in and there's not a bunch of information available for that in a Coupe.

    Which sized driveshaft is needed?

    Did you have any issues with the motor mounts or trans mounting?

    How much clearance do you have under the hood? Would there be enough for an aftermarket high ram intake or a supercharger?

    Thanks in advance

    - Jim

  4. #3
    Senior Member JimStone's Avatar
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    Also, it looks like the oil pan hangs below the frame. Did you have a solution for that?

  5. #4
    Senior Member lewma's Avatar
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    Quote Originally Posted by JimStone View Post
    This is great, thank you! That's the Blueprint engine/trans combo I am interested in and there's not a bunch of information available for that in a Coupe.

    Which sized driveshaft is needed?

    Did you have any issues with the motor mounts or trans mounting?

    How much clearance do you have under the hood? Would there be enough for an aftermarket high ram intake or a supercharger?

    Thanks in advance

    - Jim
    Hello Jim

    - If you contact FFR and tell them the engine package you are using, you should get the correct length. I can check my inventory list when I get home for a part number
    - Yes, all kinds of fitment issues when it comes to engine mounts, trans mount. Had to grind a little off the mounts and the trans plate mounts. Nothing too much but just a little with the grinder. Had to design a completely new trans mount plate as the one provided in the kit did not work for this combination. My son drew up a design and we sent it to sendcutsend.com and they did the rest. We have the designs somewhere but I'm hoping by now that FFR supplies the correct plate.
    - There seems to be quite a bit of room under the hood. I can take measurements if you like
    Build 1: Mk4 Complete Kit #9312 Ordered 1/27/18, Delivered 3/24/18, CA SB100 Registered 9/11/19 - Gen 2 Coyote TKO600, IRS, Power Steering, Wilwood Brakes, 17" Halibrand.
    Build 2: Gen3 Coupe Complete Kit #309 Ordered 1/25/21, Delivered 6/9/21 - BluePrint GM 427 LS T56, IRS, AC, Power Steering. Album Here

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  7. #5
    Senior Member lewma's Avatar
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    Quote Originally Posted by JimStone View Post
    Also, it looks like the oil pan hangs below the frame. Did you have a solution for that?
    Yes, the stock pan from Blueprint hangs a good deal below the frame. Worked with BluePrint and had to order the following:
    Oil pan:

    12624617

    Pickup tube:

    12624497

    Windage tray:

    12558189

    Dip stick:

    12570788

    Dip stick tube:

    12570787

    Pickup tube o-ring:

    12557752

    Gasket:

    12612350 or Improved Racing Part No. HGA-1001

    It still hangs below a little.
    Build 1: Mk4 Complete Kit #9312 Ordered 1/27/18, Delivered 3/24/18, CA SB100 Registered 9/11/19 - Gen 2 Coyote TKO600, IRS, Power Steering, Wilwood Brakes, 17" Halibrand.
    Build 2: Gen3 Coupe Complete Kit #309 Ordered 1/25/21, Delivered 6/9/21 - BluePrint GM 427 LS T56, IRS, AC, Power Steering. Album Here

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  9. #6
    Senior Member JimStone's Avatar
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    Thank you Mark

    The engine sounds great in the videos. Are those the kit supplied side pipes and headers or did you go GAS'N?

    I assume you got the ECU from Blueprint. How is the tune out of the box? Idle okay?

    Which gear ratio did you go with for the diff? Thoughts so far?

    - Jim

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    Senior Member Its Bruce's Avatar
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    What's the story on the throwout bearing?

    I just recently fired up my BPE 427 LS3 and the tune is good enough to fire up, but it's very far from being good enough to count on as-is. The first ECU had a corrupt VIN and wouldn't let me flash a tune. They sent another ECU and I was able to get in. The STFTs were immediately adding fuel due to a lean idle condition. I've since turned off all fuel trims and started MAF tuning at idle. I'll be driving it over the next few weeks to dial in the MAF before going after the VE table.
    MK4, 427LS3, IRS, T56 Magnum, Wilwoods

  11. #8
    Senior Member lewma's Avatar
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    Quote Originally Posted by JimStone View Post
    Thank you Mark

    The engine sounds great in the videos. Are those the kit supplied side pipes and headers or did you go GAS'N?

    I assume you got the ECU from Blueprint. How is the tune out of the box? Idle okay?

    Which gear ratio did you go with for the diff? Thoughts so far?

    - Jim
    Jim

    Those are the standard FFR pipes, I just had them ceramic coated to fit the theme of the car

    ECU seems fine with the tune that is in there however I'm planning on a Lund tune once the car is on the road

    The diff is what comes with the IRS option from FFR. 3.55
    Build 1: Mk4 Complete Kit #9312 Ordered 1/27/18, Delivered 3/24/18, CA SB100 Registered 9/11/19 - Gen 2 Coyote TKO600, IRS, Power Steering, Wilwood Brakes, 17" Halibrand.
    Build 2: Gen3 Coupe Complete Kit #309 Ordered 1/25/21, Delivered 6/9/21 - BluePrint GM 427 LS T56, IRS, AC, Power Steering. Album Here

  12. #9
    Senior Member lewma's Avatar
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    Quote Originally Posted by Its Bruce View Post
    What's the story on the throwout bearing?

    I just recently fired up my BPE 427 LS3 and the tune is good enough to fire up, but it's very far from being good enough to count on as-is. The first ECU had a corrupt VIN and wouldn't let me flash a tune. They sent another ECU and I was able to get in. The STFTs were immediately adding fuel due to a lean idle condition. I've since turned off all fuel trims and started MAF tuning at idle. I'll be driving it over the next few weeks to dial in the MAF before going after the VE table.
    The throwout bearing was leaking. After working with BluePrint and McLeod, they sent me a replacement bearing.
    I managed to separate the engine and transmission without lifting the whole assembly out and was able to replace the bearing

    No leaks so far with the new bearing

    I have some MAF codes that the ECU is throwing. Still tracking those down
    Build 1: Mk4 Complete Kit #9312 Ordered 1/27/18, Delivered 3/24/18, CA SB100 Registered 9/11/19 - Gen 2 Coyote TKO600, IRS, Power Steering, Wilwood Brakes, 17" Halibrand.
    Build 2: Gen3 Coupe Complete Kit #309 Ordered 1/25/21, Delivered 6/9/21 - BluePrint GM 427 LS T56, IRS, AC, Power Steering. Album Here

  13. #10
    Senior Member JimStone's Avatar
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    I see you mounted your reservoirs on the firewall behind the engine. I like that because it's out of the way but do you have trouble accessing them when the body is mounted?

    And is that a coolant expansion tank? Was that recommended by Blueprint?

  14. #11
    Senior Member lewma's Avatar
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    Its a little tricky with the body on but I wanted them out of the way

    Yes, that's an expansion tank. I read the cooling system diagrams on the engine then plumbed it in. Its likely larger than needed. Once I have more experience with this engine I may relocate it or use a smaller tank
    Build 1: Mk4 Complete Kit #9312 Ordered 1/27/18, Delivered 3/24/18, CA SB100 Registered 9/11/19 - Gen 2 Coyote TKO600, IRS, Power Steering, Wilwood Brakes, 17" Halibrand.
    Build 2: Gen3 Coupe Complete Kit #309 Ordered 1/25/21, Delivered 6/9/21 - BluePrint GM 427 LS T56, IRS, AC, Power Steering. Album Here

  15. #12
    Senior Member JimStone's Avatar
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    I was wondering: the LS 427 is rated at 625 hp, 565 ft-lb. So far, would you say that much power is useable as a street car? Would you choose something different if you could do it again?

    I'm thinking about the 427, but I also don't want to kill myself.

  16. #13
    Senior Member lewma's Avatar
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    Jim, its not street legal yet. We've just had it running around the street in go-kart mode. Yes its a step up from the coyote we have in our roadster, hopefully its not too much for street use but we'll have to wait until its running.

    mark
    Build 1: Mk4 Complete Kit #9312 Ordered 1/27/18, Delivered 3/24/18, CA SB100 Registered 9/11/19 - Gen 2 Coyote TKO600, IRS, Power Steering, Wilwood Brakes, 17" Halibrand.
    Build 2: Gen3 Coupe Complete Kit #309 Ordered 1/25/21, Delivered 6/9/21 - BluePrint GM 427 LS T56, IRS, AC, Power Steering. Album Here

  17. #14
    Senior Member JimStone's Avatar
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    Thanks Mark. Good luck on the rest of the build

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    Namrups's Avatar
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    My coupe has a SBF Boss 427 crate bored out to 460 cu in. 500 hp at the crank with 580 ft lbs of torque and a Sniper EFI. IRS with 3.55 gears. 18" tires. It is a beast in a 2600 lb car but IMO that's what these cars are designed for. Is it streetable ... again, IMO yes. Will I ever get it's full potential street driving? NO! By the time you shift into third you can be into triple digits. You most defiantly have to respect it but it is the most fun I have ever had in my 55 years of driving.

    Having said all that, you can have a blast in these cars with a mild 302! That motor is more than enough for a 2600 lb car. But if you want to take the dragon by the tail go with the 427 and hang on!
    Scott Pregont
    Present build: 65 Daytona Coupe #393 - Forte 427 EFI crate w/TKX 2.87/ .81 - Ordered 11/16/21 - Delivered 6/23/2022
    Location: Mechanicville, NY
    Build Thread: https://thefactoryfiveforum.com/show...na-Coupe-build
    My Albums
    Special Tools, Custom Parts, misc supplies: https://thefactoryfiveforum.com/album.php?albumid=2045
    Garage Pics: https://thefactoryfiveforum.com/album.php?albumid=2041
    POR15 First Try: https://thefactoryfiveforum.com/album.php?albumid=2068
    Silicone application tips: https://thefactoryfiveforum.com/album.php?albumid=2063

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  20. #16
    Senior Member JimStone's Avatar
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    Quote Originally Posted by Namrups View Post
    My coupe has a SBF Boss 427 crate bored out to 460 cu in. 500 hp at the crank with 580 ft lbs of torque and a Sniper EFI. IRS with 3.55 gears. 18" tires. It is a beast in a 2600 lb car but IMO that's what these cars are designed for. Is it streetable ... again, IMO yes. Will I ever get it's full potential street driving? NO! By the time you shift into third you can be into triple digits. You most defiantly have to respect it but it is the most fun I have ever had in my 55 years of driving.

    Having said all that, you can have a blast in these cars with a mild 302! That motor is more than enough for a 2600 lb car. But if you want to take the dragon by the tail go with the 427 and hang on!

    Scott, your SBF Boss is a monster! The torque is ridiculous and that engine sounds mean as hell. You're right, the car is designed to handle it. It's more the operator I'm worried about. I doubt I have enough restraint to not put the pedal down at every opportunity, and those Michigan trees are oh so close to the road.

    Just from the re-sale standpoint the 427 makes sense though - if (gasp) selling ever was necessary. It gives that extra "fizz" factor.

  21. #17
    Namrups's Avatar
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    Quote Originally Posted by JimStone View Post
    Scott, your SBF Boss is a monster! The torque is ridiculous and that engine sounds mean as hell. You're right, the car is designed to handle it. It's more the operator I'm worried about. I doubt I have enough restraint to not put the pedal down at every opportunity, and those Michigan trees are oh so close to the road.

    Just from the re-sale standpoint the 427 makes sense though - if (gasp) selling ever was necessary. It gives that extra "fizz" factor.
    Jim Your right. It is all operator. You learn real quick what 1/4 throttle is. 1/2 throttle scared me the first time. I have not even considered full throttle yet!
    Scott Pregont
    Present build: 65 Daytona Coupe #393 - Forte 427 EFI crate w/TKX 2.87/ .81 - Ordered 11/16/21 - Delivered 6/23/2022
    Location: Mechanicville, NY
    Build Thread: https://thefactoryfiveforum.com/show...na-Coupe-build
    My Albums
    Special Tools, Custom Parts, misc supplies: https://thefactoryfiveforum.com/album.php?albumid=2045
    Garage Pics: https://thefactoryfiveforum.com/album.php?albumid=2041
    POR15 First Try: https://thefactoryfiveforum.com/album.php?albumid=2068
    Silicone application tips: https://thefactoryfiveforum.com/album.php?albumid=2063

  22. #18
    Senior Member lewma's Avatar
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    Getting closer. This is a sample of the paint color we're going with. Porsche dolphin grey.

    20231030_160722.jpg
    Build 1: Mk4 Complete Kit #9312 Ordered 1/27/18, Delivered 3/24/18, CA SB100 Registered 9/11/19 - Gen 2 Coyote TKO600, IRS, Power Steering, Wilwood Brakes, 17" Halibrand.
    Build 2: Gen3 Coupe Complete Kit #309 Ordered 1/25/21, Delivered 6/9/21 - BluePrint GM 427 LS T56, IRS, AC, Power Steering. Album Here

  23. #19
    Senior Member JimStone's Avatar
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    Haven't seen many coupes in lighter colors. I'm excited to see how it turns out

  24. #20
    Senior Member lewma's Avatar
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    Started on the dashboard. Carpeting will start this weekend hopefully.

    20231105_145256.jpg
    Build 1: Mk4 Complete Kit #9312 Ordered 1/27/18, Delivered 3/24/18, CA SB100 Registered 9/11/19 - Gen 2 Coyote TKO600, IRS, Power Steering, Wilwood Brakes, 17" Halibrand.
    Build 2: Gen3 Coupe Complete Kit #309 Ordered 1/25/21, Delivered 6/9/21 - BluePrint GM 427 LS T56, IRS, AC, Power Steering. Album Here

  25. #21
    Senior Member JimStone's Avatar
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    Very cool custom design! Looks like a lot of work, haha

    What material did you use on the top of your dash and around the digital instrument panel?

    Have you had it out on the road much to have any more thoughts on the LS 427?

  26. #22
    Senior Member MSumners's Avatar
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    Looking great. Are the steering wheel buttons functional? Did you add a slip ring?
    Coupe Kit Delivered 11/10/23

    Roadster Build thread: 2019-2022 https://thefactoryfiveforum.com/show...4-Build-Thread

  27. #23
    Senior Member lewma's Avatar
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    Quote Originally Posted by JimStone View Post
    Very cool custom design! Looks like a lot of work, haha

    What material did you use on the top of your dash and around the digital instrument panel?

    Have you had it out on the road much to have any more thoughts on the LS 427?

    Hi Jim. Its a work in progress

    The material is an alcantara. This is the first dash I've done using that and i'm still learning how it likes to stretch in some ways but not in others.

    Still not got much time on the 427 apart from go-karting around the street. Seems like it will be 'exciting' to drive
    Build 1: Mk4 Complete Kit #9312 Ordered 1/27/18, Delivered 3/24/18, CA SB100 Registered 9/11/19 - Gen 2 Coyote TKO600, IRS, Power Steering, Wilwood Brakes, 17" Halibrand.
    Build 2: Gen3 Coupe Complete Kit #309 Ordered 1/25/21, Delivered 6/9/21 - BluePrint GM 427 LS T56, IRS, AC, Power Steering. Album Here

  28. #24
    Senior Member lewma's Avatar
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    Quote Originally Posted by MSumners View Post
    Looking great. Are the steering wheel buttons functional? Did you add a slip ring?
    I have plans on making them functional at some point. Still sourcing a coiled cable and quick disconnects so I can hook them up.
    Build 1: Mk4 Complete Kit #9312 Ordered 1/27/18, Delivered 3/24/18, CA SB100 Registered 9/11/19 - Gen 2 Coyote TKO600, IRS, Power Steering, Wilwood Brakes, 17" Halibrand.
    Build 2: Gen3 Coupe Complete Kit #309 Ordered 1/25/21, Delivered 6/9/21 - BluePrint GM 427 LS T56, IRS, AC, Power Steering. Album Here

  29. #25
    Senior Member Its Bruce's Avatar
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    Quote Originally Posted by lewma View Post
    I have plans on making them functional at some point. Still sourcing a coiled cable and quick disconnects so I can hook them up.
    https://www.motionraceworks.com/prod...-wiring-system
    MK4, 427LS3, IRS, T56 Magnum, Wilwoods

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  31. #26
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    What did you use on the hood around the edge to build it up. Looks like sound kind of plastic channel. I need to do the same. Thanks
    Mark III 347/435 hp TKO 3.55 axle
    Gen 3 Daytona Coyote Gen 3 T56 3.73 diff. (In build)
    Superlite SLC LS3 480 hp Graziano Transaxle

  32. #27
    Senior Member lewma's Avatar
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    Quote Originally Posted by Papa t View Post
    What did you use on the hood around the edge to build it up. Looks like sound kind of plastic channel. I need to do the same. Thanks
    Papa, that's standard drywall plastic corner that you can get from Home Depot or Lowes. My hood needed extending so I used that to form the shape but lined the inner sides with packing tape. I then filled the gap with HSRF but left it a little low on the surface. Removed the channel then filled the remaining with rage gold filler. Came out great. here's a pic of the hood today.

    20231107_152618.jpg
    Build 1: Mk4 Complete Kit #9312 Ordered 1/27/18, Delivered 3/24/18, CA SB100 Registered 9/11/19 - Gen 2 Coyote TKO600, IRS, Power Steering, Wilwood Brakes, 17" Halibrand.
    Build 2: Gen3 Coupe Complete Kit #309 Ordered 1/25/21, Delivered 6/9/21 - BluePrint GM 427 LS T56, IRS, AC, Power Steering. Album Here

  33. #28
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    Looks great. Thanks for the idea.
    Mark III 347/435 hp TKO 3.55 axle
    Gen 3 Daytona Coyote Gen 3 T56 3.73 diff. (In build)
    Superlite SLC LS3 480 hp Graziano Transaxle

  34. #29
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    Mark,
    I am in the midst of a similar LS3 build and I see you disassembled the engine fuse box(you are braver than I am). Did you eliminate the box altogether? I have been scrolling this AM as I was about to mount the fuse box on top of the panel over the master cylinders but without the body on I am afraid there isn't enough clearance.

  35. #30
    Senior Member lewma's Avatar
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    Yes, I deleted the fuse box altogether as I'm using a digital fuse system. Not entirely sure if there is enough room for the plastic fuse box above the master cylinders but you could test fit then use the firewall as a height guide. You should be able to open that box to replace fuses once the nose is lifted.

    mark
    Build 1: Mk4 Complete Kit #9312 Ordered 1/27/18, Delivered 3/24/18, CA SB100 Registered 9/11/19 - Gen 2 Coyote TKO600, IRS, Power Steering, Wilwood Brakes, 17" Halibrand.
    Build 2: Gen3 Coupe Complete Kit #309 Ordered 1/25/21, Delivered 6/9/21 - BluePrint GM 427 LS T56, IRS, AC, Power Steering. Album Here

  36. #31
    Senior Member lewma's Avatar
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    Painter is done, hopefully bringing her home tomorrow if not raining
    20240123_073247.jpg
    Build 1: Mk4 Complete Kit #9312 Ordered 1/27/18, Delivered 3/24/18, CA SB100 Registered 9/11/19 - Gen 2 Coyote TKO600, IRS, Power Steering, Wilwood Brakes, 17" Halibrand.
    Build 2: Gen3 Coupe Complete Kit #309 Ordered 1/25/21, Delivered 6/9/21 - BluePrint GM 427 LS T56, IRS, AC, Power Steering. Album Here

  37. #32
    Senior Member JimStone's Avatar
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    Awesome! I'm a big fan of grays and blacks, so loving your color combo. Don't think I've seen one like that. Exciting to get her home

  38. #33
    Senior Member rhk118's Avatar
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    Quote Originally Posted by lewma View Post
    Painter is done, hopefully bringing her home tomorrow if not raining
    20240123_073247.jpg
    Great color combo, congrats!

  39. #34
    Senior Member JimStone's Avatar
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    Lewma, your recent Google album photos and videos are amazing! The sound is just insanity!

  40. #35
    Senior Member lewma's Avatar
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    Thanks Jim. It was fun ( and loud ) driving her around the neighborhood.

    DMV is the next task

    Mark
    Build 1: Mk4 Complete Kit #9312 Ordered 1/27/18, Delivered 3/24/18, CA SB100 Registered 9/11/19 - Gen 2 Coyote TKO600, IRS, Power Steering, Wilwood Brakes, 17" Halibrand.
    Build 2: Gen3 Coupe Complete Kit #309 Ordered 1/25/21, Delivered 6/9/21 - BluePrint GM 427 LS T56, IRS, AC, Power Steering. Album Here

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